Full arch restorations are among the most demanding cases in modern dentistry. Fortunately, the scan to delivery workflow has transformed how dental labs and practices handle them. Every step — from the initial intraoral scan to the finished restoration — now follows a precise, digital path.
At Dentek Digital, we have refined this process over years of experience as one of the earliest adopters of digital CAD/CAM dentistry in the country. Our lab serves dentists and dental practices across the Greater Phoenix area, including Mesa, Scottsdale, Chandler, and Gilbert. We help practices deliver better outcomes for their patients every day.
In this guide, we walk through each phase of the full arch workflow. Whether you are new to digital dentistry or looking to improve your current process, this overview will help you understand what to expect from start to finish.
Why the Digital Full Arch Workflow Matters
Traditional full arch cases involved physical impressions, stone models, and multiple back-and-forth exchanges. This process was time-consuming and introduced room for error. Digital workflows eliminate many of those friction points.
Because of this, modern dental labs can produce more consistent, accurate restorations. Additionally, the digital format makes communication between the dentist and the lab far more efficient. As a result, cases move faster without sacrificing quality.
The Shift to Digital in Greater Phoenix
Dental practices across the Phoenix metro — from Tempe to Gilbert — are increasingly adopting digital scanning technology. This shift allows them to send high-quality case data directly to the lab. Therefore, turnaround times improve and remakes decrease.
Dentek Digital was built around this digital-first philosophy from the beginning. We partner with practices that want to move forward with precision-driven, technology-supported care. Moreover, our team is here to support dentists at every stage of the process.
Step One: The Intraoral Scan
The full arch workflow begins chairside with an intraoral scan. The dentist uses a handheld scanner to capture a precise digital impression of the patient’s arch or arches. This eliminates traditional putty impressions entirely.
A high-quality scan is the foundation of a successful case. In fact, the accuracy of the final restoration depends heavily on the quality of the scan data submitted. First, the dentist captures the prepared arch. Next, they scan the opposing arch. Then, they record the bite registration digitally.
Tips for a Strong Full Arch Scan
- Keep the field dry. Moisture can distort scan data and reduce accuracy.
- Scan methodically. Move the scanner in consistent, overlapping passes to avoid gaps.
- Check margins carefully. Make sure prep margins are fully captured before finalizing.
- Verify the bite registration. A poor occlusal scan can cause fit issues at delivery.
Once the scan is complete, the dentist uploads the digital file directly to the lab. At Dentek Digital, we accept scans from all major intraoral scanning platforms. This makes the process simple for practices across the Phoenix area.
Step Two: Case Review and Design
After we receive the scan, our team reviews the case data carefully. We check for scan quality, margin clarity, and occlusal accuracy. If we identify any issues, we contact the submitting practice right away. This proactive communication helps avoid delays.
Once the scan passes review, our technicians begin the digital design phase using advanced CAD/CAM software. CAD/CAM dentistry allows our team to design each restoration with exceptional precision. We can virtually articulate the case, check contacts, and refine anatomy — all before a single piece of material is milled.
Designing for Function and Aesthetics
Full arch cases require careful attention to both function and appearance. Therefore, our designers consider occlusal load, bite dynamics, and aesthetic zones simultaneously. We also factor in the specific material selected for the case.
For example, a full arch zirconia case requires different design considerations than an acrylic-based solution. Our team understands these nuances deeply. Furthermore, we work with the treating dentist to align the final design with their clinical goals and patient expectations.
If you have a complex full arch case in mind, contact Dentek Digital early in the planning process. We can help you choose the right material and approach from the start.
Step Three: Fabrication Using CAD/CAM Technology
After the design is approved, fabrication begins. Our lab uses high-precision milling and printing equipment to bring the digital design to life. Each unit is fabricated from carefully selected dental-grade materials.
Additionally, our fabrication process follows strict quality controls at every stage. We do not cut corners on materials or machine time. As a result, our restorations consistently meet the high standards that Phoenix-area dentists expect.
Materials Used in Full Arch Restorations
Dentek Digital works with a range of materials for full arch cases. The right choice depends on the clinical situation, the patient’s bite force, and aesthetic goals. Common options include:
- Zirconia: Highly durable and ideal for posterior full arch cases. Available in translucent options for improved aesthetics.
- PMMA (acrylic): Often used for immediate loading or provisional full arch restorations.
- Hybrid ceramics: Offer a balance of strength and natural appearance for certain cases.
- Milled titanium frameworks: Used as a base for implant-supported full arch bridges.
Our team helps practices serving patients in Chandler, Mesa, Scottsdale, and beyond select the best material for each individual case. Meanwhile, we stay current with evolving material science so our dentist partners always have access to the best options available.
Step Four: Quality Control and Finishing
Once a restoration comes off the mill or printer, it enters our quality control process. Our technicians inspect every unit carefully. They check margins, contacts, occlusion, and surface finish before anything leaves the lab.
In addition, full arch cases go through a detailed review for overall fit and design accuracy. We verify that every element aligns with the original design and the dentist’s prescription. This step is critical to minimizing chair time at the delivery appointment.
Hand Finishing and Characterization
Technology is powerful, but skilled craftsmanship still plays an essential role. After milling, our technicians apply hand finishing and staining where appropriate. This gives the restoration a natural appearance that blends with the patient’s existing dentition.
Furthermore, we pay close attention to surface texture and glaze. These details matter for long-term wear and patient satisfaction. Our team combines cutting-edge technology with experienced hands to deliver results that look and function naturally.
Step Five: Delivery and the Dentist Experience
When the restoration is complete, we ship it directly to the dental practice. Our packaging is designed to protect each case during transit. We also include all relevant documentation so the dentist has everything they need at the delivery appointment.
However, our involvement does not end at shipment. If the dentist has questions or needs adjustments, our team is available and responsive. We stand behind every case we fabricate and are committed to supporting a smooth delivery experience.
What to Expect at the Delivery Appointment
A well-executed scan to delivery workflow should make the seating appointment as efficient as possible. Because of this, practices that follow the digital workflow often report fewer adjustments and a smoother overall fit. Here is what a typical delivery appointment looks like:
- Try-in: The dentist seats the restoration to verify fit and occlusion.
- Occlusal check: Minor adjustments are made if needed, though these should be minimal.
- Cementation or screw retention: The restoration is secured using the appropriate method.
- Patient education: The dentist reviews care instructions with the patient.
When the workflow is followed correctly from the start, delivery appointments tend to go smoothly. Moreover, patients leave with confidence in their new restoration and in their dentist’s care.
Frequently Asked Questions About Full Arch Workflows
What intraoral scanners does Dentek Digital accept?
We accept scans from all major intraoral scanner brands. Our team works with scan files in standard formats from platforms used widely across Phoenix and the surrounding area. Contact us if you have a specific scanner question.
How long does the full arch fabrication process take?
Turnaround times vary depending on the complexity of the case and the material selected. However, digital workflows are significantly faster than traditional processes. Contact our team to discuss realistic timelines for your specific case.
Can I send a full arch implant case to Dentek Digital?
Yes. We specialize in implant-supported full arch restorations. Additionally, we offer digital implant planning services to help practices design cases with greater precision before surgery. This is a valuable tool for complex implant cases.
What if my scan quality is not ideal?
Our team reviews every scan before beginning design. If we identify quality issues, we reach out promptly. In some cases, we can work with the data. In others, a rescan may be needed. Either way, we communicate clearly so there are no surprises.
Does Dentek Digital serve practices outside Phoenix?
Yes. While we are based in Phoenix and serve the Greater Phoenix area — including Mesa, Tempe, Chandler, Scottsdale, and Gilbert — we also work with dental practices across the country. Our digital workflow makes remote collaboration seamless.
Partner with Dentek Digital for Your Full Arch Cases
The scan to delivery workflow represents the future of full arch dentistry. It is faster, more accurate, and more collaborative than traditional methods. Furthermore, it gives dentists and patients a better overall experience from start to finish.
Dentek Digital has been at the forefront of this evolution since the beginning. We combine advanced CAD/CAM technology with skilled lab craftsmanship to produce full arch restorations you can rely on. Our team is proud to serve dental practices across Phoenix, Mesa, Scottsdale, Chandler, Gilbert, Tempe, and beyond.
Ready to streamline your full arch workflow? Send us a case today and experience the Dentek Digital difference for yourself. Our team is ready to partner with you on your next full arch restoration.